Permaswage Fittings Pdf, Inspection. FITTING SPECIFICATIONS: Fittings are available in any material, size, or shape supplied by Permaswage. Are Permaswage fittings compatible with 316 SS tubing and is the tooling the same? A: PCC Fluid Fittings are compatible with 316 SS tubing and require dedicated tooling. Initial Setup Tools: Hydraulic tool kit (item 384, App H) Swaging tool kit (item 393, App H The DLT permanent radial swage tool kit is designed for swaging Permaswage radial fittings, offering a lightweight and portable solution for joining aircraft hydraulic, fuel, and pneumatic systems. HYDRAULIC TUBES AND FITTINGS PERMASWAGE REPAIR – continued LEADING EDGE OF MARK ON TUBE IN LINE WITH OUTSIDE EDGE OF FITTING FOR MAXIMUM TUBE END GAP BACK EDGE OF MARK ON TUBE IN LINE WITH OUTSIDE EDGE OF FITTING FOR MINIMUM TUBE END GAP INSUFFICIENT INSERTION- JOINT MAY LEAK OR BLOW OFF EXCESSIVE INSERTION-WILL LEAVE INSUFFICIENT INSERTION FOR THE OPPOSITE END TM 1-1520-238-23 7-423 7. The product you are looking for cannot be found, but you can search for it below Documents for Fluid Fittings products from Permaswage and Airdrome. The fittings have a global service history. The hallmark of Permaswage's product line is its swaging technology, a method used to create strong, leak-free, and durable connections between pipes, tubes Permaswage product calalogs and documents. This advantage can also be utilized by installing an union for repair of small tube defects less than . 23. Permaswage presents a diverse array of installation tool kits, catering to the installation requirements of Radial (DLT), Axial (DAT), and miniature end (DET) fittings. PERMASWAGE System Presentation (NXPowerLite) - Free download as Powerpoint Presentation (. Each fitting offers 7. Warning: The swage pressures listed on the special “Reversed Tools” must be strictly adhered to, in order to prevent excessive tonnage applied to the fitting which may result in a damaged fitting or fitting failure. The training and certification can be supplied by our representatives for customers who purchase tools through Permaswage, its authorized distributors and agencies. Externally Swaged fittings were designed for permanently assembled onto tubing by crimping with swaging tool. Permaswage System Permaswage System Fittings are radial compressed (mechanically attached) onto compatible tubing to provide a permanent joint with metal to metal sealing. Series D10000 swaging tools make permanent tubing joints by swaging Permaswage fittings onto compatible tubing. Standard Fittings Permaswage has more than 50 years of experience in manufacturing separable fittings to industry end standards and customer standards to support all programs. The kit features high compression The Permaswage system uses specially designed tools and fittings to swage (or compress) a collar or sleeve around a tube and insert. Products from PCC Fluid Fittings Products The global technology leader in the fluid fitting industry providing proprietary and standard components, tooling, and training to all major aerospace companies. tion Tools. Among them, black represents titanium fitting, silver white represents stainless steel fitting, and green represents aluminum fitting. - Custom options are available. Generation 2 offers significant safety, performance, and lifespan improvements over Generation 1. c. Browse our complete inventory and request a quote for the needed parts today!. Union, Flared, Reducer Externally Swaged fittings were designed for permanently assembled onto tubing by crimping with swaging tool. It supports various tube sizes and includes essential components for cutting, deburring, and marking, making it suitable for both production and field repairs. It also lists part numbers for field repair kits from Permaswage in various sizes. Resurface the 37-degree sealing The basic element of the Permaswage repair techni- surface. The system is used to make permanent connections between metal tubes. Torque end fitting to final torque, making sure fixed portion of fitting is held station- ary. Slavery & Human Trafficking Statement Conflict Minerals Statement Supplier Integrity Guide PermaliteTM works by deforming the fitting into the tube being joined by moving a ring, a component of the PermaliteTM fitting, axially along the fitting length using a Permaswage Axial swage tool. 6 mm. We’ve listed some of the most common fastener and precision component types below, but the configurations that we produce are endless. The basic element of the repair technique is the Permaswage fitting, which is mechanically swaged onto the tube by a hydraulically operated tool. Permaswage catalogs and product sheets for Standard Fittings, Flareless Fittings, Flared Fittings, Axial Swage DAT, and Radial Swage DLT/DET. Permaswage catalogs and product sheets. HOSING SPECIFICATIONS: ATA20_Permaswage_Install_Process - Free download as PDF File (. TM 1-1520-238-23 7-438 7. Catalog-Permaswage-2020 - Free download as PDF File (. Externally Radial Swaged fittings, including Flareless, Flared, Beam seal and other hydraulic and pneumatic made by These high compression, lightweight, portable, DLT swaging tools are used in concert with Permaswage Radial fittings to join aircraft hydraulics, fuel, pneumatic, and metallic tube systems to form a complete, reliable, leak-free Permaswage Installation Tools are a vital component of the fluid fitting system, designed to facilitate the precise and efficient installation of Permaswage fittings and connections in aerospace and Industrial applications. 1 This Production Process Standard (PPS) specifies the procedure and requirements for installation of externally swaged (Permaswage type) fittings using Designed Metal Connections (Deutsch DMC) DLT series swage tools. ppt), PDF File (. Our product offers ease of installment on commercial, military and corporate aircraft. These high compression, lightweight, portable, DLT swaging tools are used in concert with Permaswage® Radial fittings to join aircraft hydraulics, fuel, pneumatic, and metallic tube systems to form a complete, reliable, leak-free fitting joint. Does Permaswage have metric fittings for metric tubing and metric flared ends and metric tooling? The document lists various part numbers and descriptions for Rynglok swaging tools, accessories, and kits. These fittings enable quick and reliable swaging, a process that permanently joins a tube to a fitting without the need for welding. We offer full capability manufacturing facility in making superior hydraulic fluid fittings by implementing a total quality management to ensure a precision crafted made to design every time. Please refer to our website to search Table 6-11. Permaswage ® hoses can be used in power plant, air frame, or vacuum systems to carry hydraulic fluids, engine fuels and coolants at temperatures from -65°F to 250°F. HYDRAULIC TUBES AND FITTINGS PERMASWAGE REPAIR – continued j. This advantage can also be utilized by installing an union for repair of small tube defects less than 7. Aline fitting mating ends. 063) que is the Permaswage fitting, which is mechanically should be maintained between the 37-degree swaged Eaton internal elastomeric swage fittings were developed to provide a simple, yet reliable method to attach separable end fittings to rigid tubes for the demanding aerospace environ-ment. 7. 4-91 • For assembly with: AS33514 / 33515 Flareless fitting, interface EN6123 with PERMASWAGE® fittings and PERMALITE® fittings • Qualification: Meets ISO7169 and ABS1316 requirements 4 f PME Swaging principle 4 - Remove equiped pipe 3 - Swage the sleeve 2 - Activate hydraulic pump 1 - insert PME sleeve and butt the tube 5 fTools to be used Permaswage is the leading manufacturer of aerospace fluid fitting systems, specializing in the design and production of high-performance permanent fittings, components, and installation tools. Metallic tube joints assembled with PERMASWAGE Fittings and tooling are guaranteed for the life of the REPAIR KITS izes: 1/4 - 1 1/2 OD (04-20)Offers all the tools and accessories required to repair aircraft tubing lines in one kit, including the (SECOND GENERATION) TOOLINGD esign and qualified in 2011 Inclusive of new design features- DLT2 Figure 6-26 illustrates a typical series D10000 tool kit. The DMC Permaswage® The installation technigue is DMC introducted the DLT An Overview of tube connection system is simple: Fittings are positioned series installation tooling in the used to join aircraft hydraulic, on an applied mark located on mid 1980s because aircraft the DMC fuel, pneumatic and ECS tube the tubing. TM 1-1520-238-23 7-436 7. These high compression, lightweight, portable, DLT swaging tools are used in concert with Permaswage pneumatic, and metallic tube systems to form a complete, reliable, leak-free fitting joint. Aluminum / Steel / Stainless The Permaswage system is a tube connecting system that mechanically attaches a Permaswage fitting to a tube by radial swaging. Perm as Wage - Free download as PDF File (. 1. Fittings are available in configurations including permanent unions and shapes (elbows, tees, and crosses), flared, flareless and lip seal separable sleeves and unions, as well as combinations of Description Permaswage System Permaswage fitting are the most widely used radial crimp joints in the civil aviation field, and the products meet the requirements of the AS4459 standard. txt) or read online for free. dba Permaswage USA Faber Fluid Fittings Airdrome Precision Products QUICK-REFERENCE PRODUCT GUIDE PCC has been designing and manufacturing fasteners and precision components for over 100 years. Position fitting on tube so some portion of tube insertion mark (28) is visible. Permaswage is the world leader in aerospace fluid fittings, offering a comprehensive solution for your hose assembly needs. Prepare Replacement Tube. 1. Swaged Tubing Repairs. It works by deforming the metal fitting onto a tube radially, 360°around the circumference, using the Permaswage Lightweight Tool (DLT). Determine Correct Tube and Fitting Clear- ances. Permaswage fittings are designed for use by all levels of maintenance, and are available in various configura-tions. It includes Rynglok swage tools for tubing sizes ranging from 1/4" to 1", as well as marking gauges, inspection gauges, cutting tools, deburring tools, hydraulic pumps, hoses, and carrying cases. Permaswage axial fittings are advanced aerospace components designed for permanent, high-strength connections in fluid conveyance systems. Each fitting offers . Fluid Fittings & Connectors PCC designs and manufactures a broad range of fluid fittings, connectors, and installation tooling for all types of systems, environments, and end user needs. Permaswage® hoses can be used in power plant, air frame, or vacuum systems to carry hydraulic fluids, engine fuels and coolants at temperatures from -65°F to 250°F. The result is a robust, tamper-proof joint that maintains integrity even under extreme conditions. pdf), Text File (. If you do not see what you need, chances are we either already make it or can make it. There are four types: (1) bead and clamp, (2) flared fittings, (3) flareless fittings, and (4) permanent fittings (Permaswage™, Permalite™, and Cyrofit™). a square end free from burrs. PERMASWAGE® is a tube connecting system that mechanically attaches a Permaswage fitting to a tube by radial swaging. Externally Radial Swaged fittings, including Flareless, Flared, Beam seal and other hydraulic and pneumatic made by These high compression, lightweight, portable, DLT swaging tools are used in concert with Permaswage Radial fittings to join aircraft hydraulics, fuel, pneumatic, and metallic tube systems to form a complete, reliable, leak-free PCC Designed Metal Connections, Inc. txt) or view presentation slides online. 300 of an inch for tube insertion tolerance that minimizes pre-stress caused by stack-up tolerances during hydraulic line installation. 300 of an inch. The hallmark of Permaswage’s product line is its innovative swaging technology, which creates strong, leak-free, and durable connections between pipes, tubes, and hoses. tube fitting marking gage DLT5302-040-01 gage 5120-00-006-4561 tube fitting marking gage D1851-13-06 stem 5110-00-133-1477 tube deburring tool stem TM 1-1500-204-23-2 Table 4-35. Cut Tubing. Tubing should be cut with Permaswage's Tooling systems should only be used by personnel who have received factory authorized training and certification. PERMASWAGE TUBE CONNECTING SYSTEM INSTALLATION AND INSPECTION MANUAL (OPEARATING PRESSURE: 0-3,000 PSI)SOP6-01-05 REV Permaswage® is an innovative external swaging method that connects metallic tubing for a leak- free seal. The joint is effected by differential springback between the tube and fitting. Get Permaswage parts from The NSN Distributor. The features The DMC Permaswage® tube connection system is used tojoinaircraft hydraulic, fuel, pneumatic and ECS tube lines. Slavery & Human Trafficking Statement Conflict Minerals Statement Supplier Integrity Guide Buy Permaswage (CAGE Code F6087) aviation parts from Aerospace Unlimited at a competitive price. Permaswage Fitting Repair The basic element of the Permaswage repair technique is the Permaswage fitting, which is mechanically swaged onto the tube by a hydraulically operated tool. Permaswage fittings are AN/MS FLARED FITTINGS CROSS REFERENCE CHART SORTED BY NUMBER Fittings attach one piece of tubing to another or to system units. 6 mm for tube insertion tolerance that minimizes pre-stress caused by stack-up tolerances during hydraulic line installation. Description This task covers: Determine Type of Repair. A minimum distance of 1/16 inch (. Terms and Conditions of Sale and Purchase, Quality Certificates, and Tooling documents. 2. Permaswage® Radial fittings to join aircraft hydraulics, fuel, pneumatic, and metallic tube systems to form a complete, reliable, leak-free fitting joint. Permaswage Repair with D10000 Series Tooling - Tube Material and Maximum Operating Pressure Limitations (psi) Tubing Line Minimum tube wall thickness (in inche s) Material psi rating 3/16" 1/4" 5/16" 3/8" 1/2" 5/8" 3/4" 1" 1 1/4" 1 1/2" 1 Can be swaged with D12000 series swaging tools. Connect hydraulic pressure line (17) from por- table hydraulic power supply to quick discon- nect fitting (18) on base of swaging tool (19). The fitting to tube relationship is affected by differential springback caused by the annealed condition of the connector, relative to the tubing. These fittings provide a lightweight and cost effective alternative to welding, brazing, or other mechanically attached methods. PERMASWAGE® RADIAL (DLT) TOOLING These high compression, lightweight, portable, DLT swaging tools are used in concert with Permaswage® Radial fittings to join aircraft hydraulics, fuel, pneumatic, and metallic tube systems to form a complete, reliable, leak-free fitting joint. Permaswage is a leading manufacturer of aerospace fluid fitting systems, specializing in the design and production of high-performance permanent fittings, components, and installation tools. Tube assembly repair using Permaswage fittings and techniques is considered permanent repair 22. Select Required Tool Kit. The fittings may be unions, tees, crosses, separable fittings, reducer fittings, and other special fittings. Design was developed through extensive use of finite element analysis, enabling Permaswage® engineers to reduce maintenance, size and weight while extending service life. Deburr Tube. Permaswage管路接头，适用于3000PSI飞机管路液压系统，D9855、D9856、D10006、D10007、D10008、D10019、D10021、D10023、D10036、D10037、D10041、D10045、D10054、D10055、D10059、D10068、D10070、D10076、D10082、D10099、D10123、D10137、D10176、D10177、D10178、D10186、D10192、D10240、D10272、D10371、D10408、D10414、D10600、D10625、D13612系列，三种 PCC Fluid Fittings will continue to develop, market, and expand the usage of DLT Generation 2 tooling, and looks forward to its widespread implementation across the industry in the near future. Swage Tube. HYDRAULIC TUBES AND FITTINGS PERMASWAGE REPAIR 7. 113. An Overview of the DMC Permaswage® fitting system The DMC Permaswage® tube connection system is used tojoinaircraft hydraulic, fuel, pneumatic and ECS tube lines. Permaswage (r) fittings are radially compressed (mechanically) onto compatible tubing to provide a permanent joint with metal to metal sealing. We are the leading Permaswage parts distributor across the globe. Designed and qualified in 1972 Qualified in accordance with SAE AS4459, AS18280 & AS85421 and various OEM specifications. We provide not only top-quality hoses but also the essential fluid fittings and tooling to ensure secure and reliable connections in your aircraft systems. Move tool along tubing toward center of fitting (15) until end stops (23) and (25) make light contact with end of fitting (15). TM 1-1500-204-23-2 4-9. The system is used to make permanent and separable connections between metal tubes. —Tube Assembly Failures and Recommended Repair Methods fine file, leaving no file marks, as shown in view C Permaswage Fitting Repair of figure 6-24. mi7zd, hidc, wjvjr, n7ree, x78oc, 04dclf, 9sirj, cvwd, 5vmq, wbjr1,